Temat: tundish - Prolib Integro

Skocz do pozycji: 1.

Tytuł:: Optimization of Steel Flow in the Tundish by Modifying its Working Area
Autorzy:: Warzecha, P.
Hutny, A. M.
Warzecha, M.
Merder, T.
Tematy:: tundish
continuous casting
numerical modelling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/354772.pdf Link otwiera się w nowym oknie
Opis:: Presented paper describes model investigations carried out on six-strand continuous casting tundish. Numerical analysis is based on simulations performed with the use of commercial code ANSYS Fluent. The analysis concerns determination of hydrodynamic conditions of the flow in the analysed tundish, with nominal capacity of 22 Mg, and its optimisation by modification of the flow structure in the tundish working area. Four different flow control devices (FCD) were proposed. Results of investigations presented in the paper include the distribution of velocity vectors and distribution of temperature and turbulence kinetic energy. Additionally, for more detailed comparative analysis, the macroscopic characteristics of residence time distribution (RTD) in the reactor, and the transition zone ranges were determined for each of the variants.
Dostawca treści:: Biblioteka Nauki

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Skocz do pozycji: 2.

Tytuł:: Magnetohydrodynamic Calculation on Double-Loop Channel Induction Tundish
Autorzy:: Yue, Q.
Pei, X.
Zhang, C.
Wang, X.
Tematy:: induction heating
electromagnetic field
channel
tundish; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/350969.pdf Link otwiera się w nowym oknie
Opis:: A mathematical model is developed to investigate the electromagnetic induction heating in a continuous casting tundish with the double-loop inductor. Maxwell’s equations are solved using finite element method to obtain the magnetic flux density, electromagnetic force, and Joule heating. Results show that the induced current through the two channels generates a current loop. The electromagnetic force points to the center of the channel, thus generating a pinch effect on the molten steel. With the skin effect and proximity effect, Joule heating rate reaches its maximum and minimum values at the corners and the center of the crosssection area respectively. Power ampere-turn has a significant influence on the electromagnetic force and Joule heating density. As ampere-turns vary from 3.6×10⁴ to 2.16×10⁵, Joule heating rate increases from 2.4 MW m^-3 to 85 MW m^-3. Electromagnetic force also increases from 8×10⁴ N m^-3 to 3×10⁶ N m^-3 in the center axis line of the channel. The present work reveals the relationship between magnetic flux density and electromagnetic force. The results will be helpful in adjusting the electromagnetic field in channel-induction furnaces and modifying the design of channel parameters.
Dostawca treści:: Biblioteka Nauki

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Skocz do pozycji: 3.

Tytuł:: Hydrodynamic conditions of flow in the tundish depending on selected technological parameters for different steel groups
Autorzy:: Warzecha, M.
Merder, T.
Warzecha, P.
Hutny, A. M.
Tematy:: steelmaking
continuous casting
tundish
numerical modelling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/353743.pdf Link otwiera się w nowym oknie
Opis:: The presented results of investigations are part of a larger study focused on the optimization of the flow and mixing of liquid steel in the industrial tundish of continuous casting machine. The numerical simulations were carried out concern the analysis of hydrodynamic conditions of liquid steel flow in a tundish operating in one of the national steelworks. Numerical simulations were performed using the commercial code ANSYS Fluent. The research concerns two different speeds of steel casting. In real conditions, these speeds are the most commonly used in the technological process when casting two different groups of steel. As a result of computational fluid dynamics (CFD) calculations, predicted spatial distributions of velocity and liquid steel turbulence fields and residence time distribution (RTD) curves were obtained. The volume fractions of different flows occurring in the tundish were also calculated. The results of the research allowed a detailed analysis of the influence of casting speed on the formation of hydrodynamic conditions prevailing in the reactor.
Dostawca treści:: Biblioteka Nauki

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Skocz do pozycji: 4.

Tytuł:: Study of Tundish Slag Entrainment Using Physical Modelling
Autorzy:: Michalek, K.
Gryc, K.
Socha, L.
Saternus, M.
Tkadlečková, M.
Pieprzyca, J.
Merder, T.
Pindor, L.
Tematy:: steelmaking
tundish
slag entrainment
vortex
physical modelling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/353001.pdf Link otwiera się w nowym oknie
Opis:: This paper deals with the possibilities of using physical modelling to study the slag entrainment in the tundish. A level of steel in the tundish is changing during sequential continuous casting. The most significant decrease in the steel level occurs when replacing ladles. It is generally known that if the height of steel level in the tundish drops below a certain critical level, it may generate vortexes over the nozzles and as a consequence entrainment of tundish slag into individual casting strands can occur. Thus, it is necessary to identify the critical level of steel for specific operational conditions. In this paper, the development of physical modelling methodology is described as well as physical model corresponding to operational continuous casting machine No. 2 in Třinecké železárny, a.s. The obtained results are discussed.
Dostawca treści:: Biblioteka Nauki

Artykuł

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Skocz do pozycji: 5.

Tytuł:: Experimental Methods of Validation for Numerical Simulation Results on Steel Flow through Tundish
Autorzy:: Pieprzyca, J.
Warzecha, P.
Merder, T.
Warzecha, M.
Tematy:: continuous casting
tundish
physical modelling
numerical modeling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/355968.pdf Link otwiera się w nowym oknie
Opis:: The article presents experimental results on the impact of tundish flow regulator influencing the liquid steel flow course. The research was conducted based on the hybrid modelling methods understood as a complementary use of Computational Fluid Dynamics (CFD) methods and physical modelling. Dynamic development of numerical simulation techniques and accessibility to highly advanced and specialized software causes the fact that these techniques are commonly used for solving problems related to liquid flows by using analytical methods. Whereas, physical modelling is an important cognitive tool in the field of empirical identification of these phenomena. This allows for peer review and specification of the researched problems. By exploiting these relationships, a comparison of the obtained results was performed in the form of residence time distribution (RTD) curves and visualization of particular types of liquid steel flow distribution zones in the investigated tundish.
Dostawca treści:: Biblioteka Nauki

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Skocz do pozycji: 6.

Tytuł:: The Adjustment of the Tundish Water Model of Continuous Casting
Autorzy:: Blaško, Peter
Bulko, Branislav
Petrík, Jozef
Demeter, Peter
Socha, Vladimir
Hanáková, Lenka
Palfy, Pavol
Solc, Marek
Vasilňáková, Andrea
Tematy:: steel
tundish
water model
continuous casting
statistical methods; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/2048879.pdf Link otwiera się w nowym oknie
Opis:: Whereas approximately 96.3% of the steel produced worldwide is made by continuous casting, great emphasis is put on the superior efficiency of this process. The water model of the tundish and mathematical modeling is often used for the simulation of the steel flow during continuous casting. The experiments were performed on a model of the tundish with two outlets, at two casting speeds (0.8 m.s-1 and 1.2 m.s-1). Eight setups of the tundish were evaluated, which differed in the design of the dams (with or without drainage holes), in their distance from the center of the tundish, and their height. The contribution of the work is the analysis of phenomena in the tundish water model in conditions of repeatability (ten repetitions). The goal is to find the setup providing the most symmetrical flow, with the minimum difference in the residence times Δτ on the two outlets. Taking into account the results obtained at both casting speeds, the most preferred is setup 2 with the 87 mm high dams placed 587 mm from the center of tundish (Δτ = 0.5). The setup 3 (Δτ = 8.25) appears to be the least appropriate. The higher the casting speed, the higher the number of unsuitable arrangements.
Dostawca treści:: Biblioteka Nauki

Artykuł

na półce

Skocz do pozycji: 7.

Tytuł:: Numerical Analysis of the Structure of Liquid Flow in the Tundish with Physical Model Verification
Autorzy:: Merder, T.
Tematy:: steelmaking
continuous casting
tundish
numerical modelling
physical modelling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/352430.pdf Link otwiera się w nowym oknie
Opis:: Detailed studies of the movement of liquid steel (hydrodynamics) on a real object are practically impossible. The solution to this problem are physical modelling carried out on water models and numerical modelling using appropriate programs. The method of numerical modelling thanks to the considerable computing power of modern computers gives the possibility of solving very complex problems. The paper presents the results of model tests of liquid flow through tundish. The examined object was model of the twonozzle tundish model. The ANSYS Fluent program was used to describe the behavior of liquid in the working area of the tundish model. Numerical simulations were carried out using two numerical methods of turbulence description: RANS (Reynolds-Averaged Navier-Stokes) – model k-ε and LES (Large Eddy Simulation). The results obtained from CFD calculations were compared with the results obtained using the water model.
Dostawca treści:: Biblioteka Nauki

Artykuł

na półce

Skocz do pozycji: 8.

Tytuł:: Physical Modelling of Tundish Slag Entrainment under Various Technological Conditions
Autorzy:: Michalek, K.
Gryc, K.
Socha, L.
Tkadlečková, M.
Saternus, M.
Pieprzyca, J.
Merder, T.
Pindor, L.
Tematy:: steelmaking
tundish
slag entrainment
flow pattern
physical modelling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/351348.pdf Link otwiera się w nowym oknie
Opis:: This paper deals with the issue of physical modelling of vortexes creation and tundish slag entrainment over the mouth of the nozzle into the individual casting strands. Proper physical model is equivalent to the operational continuous casting machine No. 2 in TŘINECKÉ ŽELEZÁRNY, a.s. Physical modelling methodology and simulated operational conditions are shortly described. Physical modelling was used for the evaluation of current conditions of steel casting at the application of different impact pads in the tundish. Further, laboratory measurement on the physical model aiming the determination of exact critical periods of vortexes creation and study of the slag entrainment as a consequence of changes in surface level during the tundish refilling to standard level were realised. The obtained results were analysed and discussed.
Dostawca treści:: Biblioteka Nauki

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Skocz do pozycji: 9.

Tytuł:: Numerical simulation of the molten steel flow in the tundish of CSC machine
Symulacja numeryczna przepływu ciekłej stali w kadzi pośredniej urządzenia COS
Autorzy:: Sowa, L.
Bokota, A.
Tematy:: continuous casting
tundish
molten metal flow
numerical simulation; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/356209.pdf Link otwiera się w nowym oknie
Opis:: The mathematical and numerical simulation model of the liquid steel flow in a tundish is presented in this paper. The problem was treated as a complex one. The velocity fields are obtained by solving the momentum equations and the continuity equation, whereas the thermal fields are calculated by solving the conduction equation with the convection term. One takes into consideration in the mathematical model the changes of thermophysical parameters depending on the temperature. The problem was solved by the finite element method. The one-strand slab tundish is used to casting slabs. The internal work space of the tundish was modified by flow control devices. The first device was a striker pad situated in the pouring tundish zone. The second device was a baffle with three holes. The main purpose of using these was to put barriers in the steel flow path as well as give directional metal flow upwards which facilitated inclusion floatation. The visualization of interaction of flow control devices on hydrodynamic conditions was received from numerical simulations. As a result of the computations carried out, the liquid steel flow and steel temperature fields were obtained. The influences of the tundish modifications on the velocity fields in liquid phase of the steel were estimated, because these have essential an influence on high-quality of a continuous steel cast slab.
W pracy przedstawiono model matematyczny i numeryczny przepływu ciekłej stali w kadzi pośredniej urządzenia ciagłego odlewania. Zadanie potraktowano kompleksowo. Pola prędkości otrzymano z rozwiązania równań Naviera-Stokesa i równania ciagłości przepływu, natomiast pola temperatury z rozwiązania równania przewodnictwa z członem konwekcyjnym. Uwzględniono zmianę parametrów termofizycznych od temperatury. Problem rozwiązano metodą elementów skończonych. Do rozważań wybrano jednowylewowa kadź pośrednia przeznaczona do odlewania wlewków płaskich. Przestrzeń robocza kadzi pośredniej została zmodyfikowana i zabudowana urządzeniami sterującymi przepływem ciekłej stali. Pierwszym urządzeniem był amortyzator kadzi pośredniej umieszczony w strefie jej zasilania. Drugim urządzeniem była przegroda z trzema oknami przelewowymi. Głównym celem użycia tych urządzeń było umieszczenie przeszkód na drodze przepływu stali wymuszających spokojne mieszanie cieczy metalicznej jak również ukierunkowanie płynięcia metalu w górę umożliwiające flotacyjne unoszenie wtrąceń do warstwy żużla. Wizualizacje oddziaływania zabudowy kadzi pośredniej na warunki hydrodynamiczne uzyskano na podstawie wyników otrzymanych z symulacji komputerowej przepływu ciekłej stali. W wyniku obliczeń numerycznych otrzymano pola predkości i temperatury ciekłej stali. Badano w ten sposób wpływ modyfikacji wnętrza kadzi na pola prędkości w fazie ciekłej stali, które maja istotny wpływ na jakość wlewka ciagłego odlewania.
Dostawca treści:: Biblioteka Nauki

Artykuł

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Skocz do pozycji: 10.

Tytuł:: Influence of Hydrodynamic Structure on Mixing Time of Alloy Additions with Liquid Steel in One Strand Tundish
Autorzy:: Cwudziński, A.
Tematy:: tundish
hydrodynamics structure
RTD curves
time mixing
numerical modeling; Pokaż więcej
Wydawca:: Polska Akademia Nauk. Czytelnia Czasopism PAN
Powiązania:: https://bibliotekanauki.pl/articles/351025.pdf Link otwiera się w nowym oknie
Opis:: The knowledge of the hydrodynamic pattern aids in designing new and modernizing existing tundishes. The device under examination is an one-strand tundish of a capacity of 30 Mg. Computer simulation of the liquid steel flow, tracer and alloy addition behaviour in turbulent motion conditions was done using the Ansys-Fluent® computer program. The hydrodynamic conditions of steel flow were determined based on the distribution of the characteristics of tundish liquid steel residence time distribution (RTD). The alloy addition was introduced to the liquid steel by the pulse-step method. Based on computer simulations carried out, steel flow fields and RTD and mixing curves were obtained, and the shares of stagnant volume flow and active flow and the mixing time were computed. Dispersion of the alloy addition in liquid steel during its flow through the tundish is a dynamic process which is determined by the hydrodynamic conditions occurring in the tundish working space.
Dostawca treści:: Biblioteka Nauki

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